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Balustrade Spacing Calculator (Australia)

How many balusters a span needs so that no gap passes a 125mm sphere, and what the gap actually works out to. Solves for the fewest balusters that stay under the limit — never the nearest round number.

Australian Standard — figures not yet verified
⚠️ Heads up: these figures haven't been signed off yet. The maths is right and the sources are named below, but nobody at Yamate has yet re-read them against the current edition of the standard. Treat this as a working estimate, not a checked one — and confirm anything that needs sign-off with the standard itself, your certifier or your building surveyor.
Post face to post face, not centre to centre. Measure each bay — they are rarely identical.
42 × 42 dressed timber is the common one. Use the diameter for round rod.
The published NCC barrier limit is 125mm. Only change it if you are deliberately going tighter.
Put these numbers straight into a quote →

How we worked this out

Put n balusters in a bay and you create n + 1 gaps — one at each post and one between every neighbouring pair. Every one of those has to stay at or under the limit.

  • Gap = (span − n × baluster width) ÷ (n + 1)
  • Set that ≤ 125mm and rearrange: n ≥ (span − 125) ÷ (baluster width + 125)
  • Then round up. Rounding down widens every gap past the limit, which is the one direction that is never safe.

The answer is the fewest balusters that keep every gap at or under your limit — so the gap you get back is always a little under 125mm, never exactly on it.

Where the figures come from: The 125mm maximum opening is the NCC barrier rule as published in Australian building guidance.

⚠️ Check this against the current edition before you rely on it. The figures above come from the NCC, which is openly licensed (see the attribution below) — but editions change, and the NCC calls up Australian Standards that are not openly licensed and are not reproduced here. For anything that needs sign-off, confirm with the standard itself, your certifier or your building surveyor.
Source and licence. Content sourced from the National Construction Code (NCC) 2022 provided by the Australian Building Codes Board under the CC BY 4.0 licence. The ABCB does not endorse Yamate or this calculator, and nothing here is issued or approved by them. The licence covers the NCC's own material — not third-party content it references, including the Australian Standards it calls up.

The 125mm rule, in one line

Openings in a required barrier must not let a 125mm sphere through. That's the child-safety provision in the NCC, it applies to the whole barrier — not just the pretty bit in the middle — and the number is small for a reason: a toddler's head is bigger than 125mm, their body isn't.

So the design job isn't "space the balusters evenly". It's "make sure the widest opening anywhere in this barrier is 125mm or less". Even spacing is how you get there, not the goal.

Why the count rounds up, always

Say you've got a 2400mm bay and 42mm balusters. Run the sum:

  • n ≥ (2400 − 125) ÷ (42 + 125) = 2275 ÷ 167 = 13.62
  • Round up: 14 balusters, making 15 gaps
  • Gap: (2400 − 14 × 42) ÷ 15 = 1812 ÷ 15 = 120.8mm — under the limit

Now round 13.62 down to 13, the way a calculator that isn't paying attention would:

  • Gap: (2400 − 13 × 42) ÷ 14 = 1854 ÷ 14 = 132.4mm

Every gap in that bay is over the limit, by 7.4mm, in a barrier whose whole job is stopping a child falling. One baluster saved. That's why this tool rounds up and won't be argued with.

Thinner balusters need more of them

Counterintuitive but obvious once you see it: a fat baluster eats span, so fewer gaps fit. Same 2400mm bay, different balusters:

BalusterHow manyResulting gap
65 × 65 timber12124.6 mm
42 × 42 timber14120.8 mm
30 × 30 timber or steel15121.9 mm
16 mm stainless rod17118.2 mm
12 mm stainless rod17122.0 mm

Worth knowing before you price a job in slim stainless rod because it looks better: 17 rods instead of 14 timber balusters is about twenty per cent more holes to drill and fix, in every bay.

Setting them out on site

Centre to centre is the gap plus one baluster width. For the 2400mm example that's 120.8 + 42 = 162.8mm, with the first baluster's centre sitting 141.8mm off the post face — that's one gap plus half a baluster.

Cut a spacing block exactly one gap wide and work along the rail with it rather than marking every position. Faster, and the error doesn't accumulate the way a run of pencil marks does. Check the last gap against the block before you fix the final baluster — if it's tight, your bay wasn't the width you measured.

Measure every bay separately. Posts are rarely dead accurate over a long run, and a bay 15mm wider than its neighbour can push the gap over on its own.

When you need a barrier at all

The trigger in the NCC is a fall of more than 1 metre. Below that, a barrier is a choice; above it, it isn't. Heights to design to:

WhereMinimum barrier height
Balcony, deck, landing, walkway1000 mm above the floor
Along a stair flight865 mm above the nosing line

And where the fall is more than 4 metres there's a further rule about climbable elements: horizontal members between 150mm and 760mm above the floor are restricted, because a wide horizontal rail at that height is a ladder to a small person. Design the infill vertical up high.

The gaps everyone forgets

  • Under the bottom rail. It's an opening in the barrier and it counts. A bottom rail sitting 140mm off the deck fails on its own, with perfect baluster spacing above it.
  • Beside the posts. The gap at each end of a bay is a gap. This calculator counts n + 1 gaps for exactly that reason.
  • Between stair treads. An open-riser stair has to pass the same sphere test between its treads — see the stair calculator.
  • At a gate or an opening panel. The clearances a gate needs to swing are gaps too.

Wire and glass are different problems

Don't use this calculator for a wire balustrade. Wire deflects under load, so the opening is tested with a push on it, not just measured at rest — which is why wire systems specify their own maximum post spacing and a set wire tension. Follow the system's own instructions.

Frameless and semi-frameless glass has no baluster gaps, but it has its own rules: the glass type and thickness come under AS 1288, and the gaps between panels and underneath them still have to pass the sphere test. Get the panel schedule from the glazier, not from a spacing sum.

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Balustrade spacing FAQ

What is the maximum gap between balusters in Australia?

125mm. Openings in a required barrier must not let a 125mm sphere pass — that includes the gap under the bottom rail and the gaps beside the posts, not just between balusters.

How many balusters do I need?

For a 2400mm bay with 42mm balusters, 14 — giving a gap of 120.8mm. Take the span, subtract 125, divide by the baluster width plus 125, and round up. Enter your own span above.

Why can't I round the baluster count down?

Because fewer balusters means wider gaps. Rounding 13.62 down to 13 on a 2400mm bay takes the gap from 120.8mm to 132.4mm, which is over the limit in every gap in the bay. Always round up.

When do I need a balustrade in Australia?

Where the fall is more than 1 metre. Design to a minimum barrier height of 1000mm on a balcony, deck or landing, and 865mm measured above the nosing line along a stair flight.

What height should a deck balustrade be?

1000mm above the deck surface is the published minimum for a balcony or deck. On the stair flight itself it drops to 865mm above the nosing line. Higher is fine; lower is not.

Does the gap under the bottom rail count?

Yes. It is an opening in the barrier like any other and gets measured the same way. It is one of the most common things missed on an otherwise well-built balustrade.

Can I use this for a wire balustrade?

No. Wire deflects when pushed, so the opening is assessed under load rather than measured at rest. Wire systems set their own maximum post spacing and wire tension — follow those.

General information for Australian trades, and an estimate only — not tax, financial or legal advice. It is not engineering, building or design advice either: a calculator works out a quantity from the figures you enter, and anything that needs sign-off still needs your engineer, certifier or building surveyor. The 125mm opening limit and the barrier heights here follow published Australian guidance on the NCC barrier provisions. The NCC and the Australian Standards it references are published and sold by their publishers and are not reproduced here; editions change. This calculator works out spacing — it does not sign a barrier off. Confirm any barrier you are going to build with your certifier or building surveyor, and follow the manufacturer's instructions for a proprietary wire or glass system.